2026-04-17
-
KONGDY
TENS Electrode Pad OEM Manufacturing - Electronic Pain Therapy Production Guide 2026
Introduction
TENS (Transcutaneous Electrical Nerve Stimulation) electrode pads deliver electrical therapy for pain management. This OEM manufacturing guide covers the complete production process for TENS electrode pads in 2026.
What are TENS Electrode Pads?
TENS electrode pads are conductive pads that deliver electrical currents through the skin. Key characteristics:
- Conductive gel: Ensures electrical contact
- Carbon fabric: Even current distribution
- Reusable design: Multiple uses per pad
- Universal compatibility: Works with most TENS units
Key Components
Conductive Layer
- Carbon fiber: Uniform conductivity
- Silver-carbon blend: Enhanced performance
- Multi-contact design: Even stimulation
Hydrogel Layer
- Premium hydrogel: Excellent conductivity
- Skin-safe adhesive: Comfortable wear
- Moisture retention: Long-lasting hydration
Backing Material
- Non-woven fabric: Breathable comfort
- Foam backing: Cushioned support
- Flexible design: Conforms to body contours
OEM Manufacturing Process
1. Material Selection
- Hydrogel formulation development
- Conductive layer testing
- Adhesion optimization
- Skin compatibility validation
2. Production Workflow
| Stage | Description | Parameters |
|---|---|---|
| Hydrogel Mixing | Prepare conductive gel | Precise formulation |
| Coating | Apply gel to backing | Controlled thickness |
| Lamination | Add conductive layer | Quality inspection |
| Cutting | Die-cut shapes | ±0.5mm tolerance |
| Packaging | Sealed pouches | Moisture protection |
3. Quality Control
- Conductivity test: Impedance measurement
- Adhesion test: Peel strength testing
- Durability test: Multiple use simulation
- Skin safety: Dermatological testing
Product Specifications
| Parameter | Specification |
|---|---|
| Pad Sizes | 2x2", 2x4", 3x5", custom shapes |
| Uses per Pad | 15-30 uses (quality dependent) |
| Impedance | < 10 ohms |
| Connector | Universal 2mm pin connector |
| Shelf Life | 12-24 months (sealed) |
Private Label Services
KONGDY Medical offers comprehensive TENS electrode pad manufacturing:
- Custom shapes: Round, oval, rectangle, custom dies
- Brand packaging: Your logo and design
- Quality tiers: Economy to premium options
- MOQ flexibility: Low minimum order quantities
Why Choose KONGDY Medical
- 35+ years experience: Electronics manufacturing expertise
- ISO 13485 certified: Medical device quality
- R&D team: Hydrogel formulation experts
- Competitive pricing: Factory direct pricing
- OEM/ODM support: Full-service manufacturing
- Fast delivery: Efficient production timelines
Conclusion
TENS electrode pads are essential accessories for pain therapy devices. Partner with KONGDY Medical for quality OEM manufacturing. Contact KONGDY Medical today for a free quote!
